Warehouse & WMS
Monitor real-time activity, optimize space utilization, and manage facility throughput.
Warehouse Heatmap - Mumbai DC
Low
Medium
High
Critical
Receiving
45/hr
56% Util
Putaway
38/hr
63% Util
Picking A
120 lines/hr
80% Util
Packing
110 orders/hr
110% Util
Shipping
105 orders/hr
95% Util
Picking B
95 lines/hr
79% Util
Picking C
45 lines/hr
56% Util
Returns
28/hr
70% Util
Value Added
12/hr
60% Util
Bulk Storage
45%
45% Util
PICKING ACCURACY
98.2%
(96%)
Target: 99%
-0.3%
ORDER THROUGHPUT
234 /hr
(94%)
Target: 250
-8
DOCK-TO-STOCK TIME
2.4 hrs
(88%)
Target: 2.0 hrs
+0.4h
SPACE UTILIZATION
72%
(96%)
Target: 75%
+2%
LABOR PRODUCTIVITY
142 /hr
(95%)
Target: 150
-5
INVENTORY ACCURACY
99.1%
(99%)
Target: 99.5%
-0.2%
Picking Accuracy
98.2%
Target: 99%Gap: -0.8%
Error Breakdown
Scanning errors
0.8%
Wrong item picked
0.6%
Wrong quantity
0.3%
Damaged item
0.1%
Throughput (Last 24 Hours)
Received
Picked
Packed
Shipped
Space Utilization
72%Utilized
Total Capacity100,000 sq ft
Utilized (72%)
Active storage, pick faces
72,000
Empty (18%)
Available for immediate use
18,000
Reserve (10%)
Blocked for future expansion
10,000
Zone Activity Detail
| Zone | Current | Target | Utilization | Staff | Bottleneck? | Action |
|---|---|---|---|---|---|---|
| Receiving | 45 units/hr | 80 units/hr | 56% | 4 / 6 | - | |
| Putaway | 38 units/hr | 60 units/hr | 63% | 3 / 5 | - | |
| Picking A | 120 units/hr | 150 units/hr | 80% | 12 / 15 | - | |
| Picking B | 95 units/hr | 120 units/hr | 79% | 8 / 10 | - | |
| Picking C | 45 units/hr | 80 units/hr | 56% | 3 / 6 | - | |
| Packing | 110 units/hr | 100 units/hr | 110% | 14 / 12 | ||
| Shipping | 105 units/hr | 110 units/hr | 95% | 9 / 10 | - | |
| Returns | 28 units/hr | 40 units/hr | 70% | 2 / 3 | - | |
| Value Added | 12 units/hr | 20 units/hr | 60% | 1 / 2 | - |
Labor Productivity by Shift
Receiving Schedule
Today (2025-06-05)
| PO # | Supplier | Expected | Actual | Status | Action |
|---|---|---|---|---|---|
| PO-04521 | Global Tech Inc. | 1,000 | 980 | Partial | |
| PO-04522 | Packaging Solutions | 500 | 500 | Complete | |
| PO-04523 | Apex Electronics | 2,000 | 0 | Not Started | |
| PO-04524 | Global Tech Inc. | 750 | 750 | Complete | |
| PO-04525 | Industrial Supply Co. | 300 | 300 | Complete |
Upcoming (Next 7 days): 12 POs
Total Units: 15,234Est. Value: ₹2.3Cr
Putaway & Picking Task Board
Backlog
4Putaway
PO-04521
1,000 units
Putaway
PO-04523
2,000 units
Picking
Wave #001
234 lines
Replenishment
Zone A to Pick
4 pallets
In Progress
3Picking
John D.
PO-04522
500 units (60%)
Putaway
Sarah M.
PO-04525
300 units (30%)
Picking
Mike R.
Wave #003
189 lines (85%)
Completed Today
3Picking
John D.
PO-04518
Completed 10:32 AM
Picking
Sarah M.
PO-04519
Completed 11:15 AM
Putaway
Mike R.
PO-04520
Completed 2:45 PM
Returns Dashboard
Return Rate
3.2%
Target: <3%
+0.5% vs last period
Top Return Reasons
Damaged
42%
Wrong Item
28%
Size/Fit
15%
Processing Time
2.4 days
Target: 2.0d
+0.4 days
Return Rate Trend
Top Returned SKUs
| SKU / Name | Returns | Rate |
|---|---|---|
SKU-045 Wireless Headphones | 234 | 8.2% |
SKU-078 Smart Watch | 189 | 6.5% |
SKU-092 Laptop Stand | 156 | 5.8% |